Zuper Flat Bars Incorporate Cutting-Edge Technology & Innovation
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Zuper Flat Bars Incorporate Cutting-Edge Technology & Innovation
Project Details:
• Tata Steel Kalinganagar (TSK) is India’s second integrated steel plant, manufacturing high-end flat products.
• Spread over 3,000 acres and commissioned in 2016 having a capacity 3 MnTPA.
• The RMHS department having Single Wagon Tripler as subdivision had requirement of gratings for grizzly underneath the Wagon.
Application:
Grizzly is used below the tippler and unloaded raw material is fed into the hopper through grizzly It helps to restrict the oversized foreign material entry into the hopper like bamboo, Tarpaulin, wagon damaged parts.
Requirement:
• TATA earlier they were using Hardfacing on top & side faces of appr. 3-4mm. thick having hardness 65-70 hrc after assembly
• round-off all sharp edges/corners.
• all weld joints are 8mm fillet continuous, u.o.n.
• all welding shall conform to is:9595.
• all fabrication shall conform to is:7215.
Solution :
IMCO make Zuper Flat bar for grizzly was made of sintered chromium carbide along with mild steel. Our product is the best wear-resistant bars in the market today (100% Make in India) because of the quality of the material and manufacturing processes. The Highest volume fraction of carbides (~ 65%) and the manufacturing process ensures that carbides are not only dense but also uniformly distributed with
Features of Zuper Flat Bars
• Reduced hang-ups & carry backs.
• Max Wear Resistance irrespective of direction of flow of abrasive particles.
• lower the wear rate Zuper flat bar ensures Extremely Low Residual Stress having 60-62 Hrc
• Laminar flow ensuring reduced wear
• Consistent Hardness & Micro-structure across thickness result in consistent & unmatched wear rates to lower the wear rate Zuper flat bar ensures Extremely Low Residual Stress having 60-62 Hrc
Result:
Our Zuper Flat Bar for grizzly is working intact without any maintenance shutdown. Most Optimised Carbide Matrix Systems with a smooth surface without a single crack. Helping our customer to pursue their plant goals without any downtime. TATA requirements were fulfilled with Consistent Hardness & Micro-structure across thickness result in consistent & unmatched wear rates to
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