Replacement time per mill
1 day (Max)
Shut down time reduced by 80%
- Productivity increased
- Mill uptime increased
Only simple tools required
Imco Zuper block segments held by nuts and bolt arrangements. Only simple tools required to change segments.
IN 3-4 weeks
Imco solutions does not require any hard facing having an excellent Zuper metal matrix composite carbide metallurgy to withstand very high abrasion and erosion wear.
2-3 person or more
1 person (max)
Imco replaceable segments have easy assembly and disassembly mechanisms. Only one person can remove or replace the worn out segments
Lower (Faster wear rate)
Higher (Uniform properties throughout)
Faster wear rates result in frequent hardfacing which causes higher stresses induced in base material and frequent shutdown periods. In case of IMCO solution, having a lower rate of wear which indirectly increases efficiency and lowers the power consumption considerably.