Grinding Roller Tires

Overview

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Our latest innovation, The IMCO make Grinding roller tyre is modified with Zuper replaceable segments fused with Zuper metal matrix ceramic Composites and with complete machining and finishing.

Details of parts:

1A) Zuper MMCC grinding roller with fully replaceable segments

ZUPER Metal Matrix Ceramic Composites are extremely strong abrasion resistant carbides metallurgically bonded to replaceable segments. These carbides have a minimum hardness of 770 Hv and contain carbides up to 1500 Hv most commonly used in Clinker /Limestone/ Petcoke/ Coal Plants globally. These extremely level replicable carbides are very easy to use and can be replaced in a very short period of time. Zuper MMCC Rollers are the most cost effective VRM and Coal Mill grinding rollers in the whole world. Our planted innovations in the metallurgy segmented make these rollers more resistant to wear as compared to traditional rollers.

Key Benefits

Most cost effective solution
Most advanced Metal Matrix Carbide Composites
Maximum Wear & Abrasion Resistance
Can be easily retrofitted to any conventional Grinding Roll.
Reduced weight of grinding roller tire up to 10%
Easy replacement process. Hence reduces maintenance cost
High efficiency in grooving
Saves downtime and production cost
High tensile bolt for a longer life span

Features

Properties	Measurement
Density of Cermets	3.5 – 4.5 g/cc.
Ceramic Hardness:	10 – 15 GPA Vickers hardness
Primary & Secondary Carbide Hardness	770- 1500 Hv
Max working Temperature	700 ° C

1B) – Hi Chrome Roller – Hard Carbide Layer ( Made as Per Composition )

Specialized metal matrix ceramic composites duly fused and impregnated in a sintered chromium carbides having 60-62 Hrc hardness on surface with primary and secondary carbide hardness is 790 -1500 hv and metal matrix ceramic composite hardness is up to 10-14 Gpa Vickers hardness.

1C)- Sintered Cast Roller (Ceramic Inserts)

Top plate clamp made of base material hardened steel with hardfacing of sintered carbides having hardness of 56-60 Hrc thickness 6-8 mm fitted with high tensile bolts, suitable locking washers and locking