Defence Material

Overview

With over 20 years of experience in developing metal matrix composites we at IMCO ALLOYS pride ourselves in building state of the art armour plates. By leveraging our two state of the art manufacturing facilities in Ambernath (Mumbai) and Wada ( Maharashtra) coupled with our expertise, we can meet all the contractual requirements of our customers.

Continuous research and development form the backbone of our company. Building the best carriers requires dedication, know-how, equipment and technology, materials, and a team all sharing the same mission.

We Reached a major milestone by being one the the very first companies to be able to fuse composite ceramics to an alloy steel base in vacuum diffusion bond technology. This enables our products to be lightweight while also being able to withstand high calibre velocity impact.

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IMCO Mac series

IMCO Alloys has developed a range of welding consumables, machine as well as welding accessories. These products were developed working closely with leading Sugar Manufacturers worldwide. We offer a wide range of services both on site and off site that help increase the life of your machines and parts and provide time saving and cost.

Pinion Reconditioning

Conventional method of repairing pinions using a 4mm stick electrode is time consuming.

We at IMCO use the Zuper W 503 OA, an open arc flux cored wire that is made of a harder & tougher material which when applied on worn out Pinions is the most efficient way to save time and money.

The teeth are rebuilt using the right technique and the appropriate electrode which helps reduce wear.

Wear Protection Of Trpf Roller

TRPF rollers are mainly used to enhance the crushing capacity, adding a number of compression and making proper even blankets to feed to the conventional mill. During the operation, TRPF drum and it’s teeth gets worn-out due to abrasion, corrosion and Erosion

The Present Solution of using a 4mm rod is time consuming and costly while offering only 60% product efficiency. The IMCO solution is using the Zuper W 530 OA, a open arc flux cored wire offering a hardness of 58-60 Hrc. The wire enables The wire enables continuous welding while offering an unmatched 90% product efficiency thereby saving time and money.

OUR CERTIFICATIONS

The ZuperCera Block is a true invention of an extremely strong

The Zuper Armour Plate 3014 passed the balistic Test according to the STAGNAG 4569 AEP – 55 Vol. 1 Ed. 2 Level 3.

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Properties

Hardness Harder than any modern AP ammunition’s penetrating tungsten carbide core and the armour breaks the bullet into Dust.
Toughness Spreads the energy of the hit and distributes it over a larger area thus fully neutralizing the impact.
Versatile Can also be produced in complex shapes and forms to be used for a variety of applications.
Fracture toughness The increase in toughness is due to phase transformation of reinforcement from tetragonal to monoclinic crystal form.
Weldability As the Zuper MMC is HIP onto the base plate, it can be easily welded with any suitable materials

Durability

– Can withstand even AR-15 rounds easily.
– Best protection ever with ultra-durable attributes.

Lightness With very low density, it is the lightweight armour material in its performance category. Lightest material that can be welded to any steel body.

– Less weight compared to conventional ones.
– Has better wearability.

Our Technologies

The Zupercera Block Is A True Invention Of An Extremely Strong " The Most Specialized Characteristic Of Zuper Armour Technology Is The Stronger Fusion Bonding Between Ceramic And Metal."

ITEM NO.	PART NUMBER	DENSITY	SIZE	WEIGHT/PC	QTY.	FINAL PLATE WEIGHT	AREA DENSITY
1	CARBON FIBER SHEET	1.55g/cm3	1500mm (2 WRAPS)	0.3 Kg	1
2	COMPOSITE CERAMIC	3.95 Kg/m3		4 Kg	36	6.28 Kg	69.78Kg/m2
3	SPECIAL STEEL PLATE	7.85Kg/m3	300X300X5mm Thk	1.98 Kg	1
	1) OVERAL SIZE OF	ARMOR PLATE	300X300X21mm THK
NOTE	2) ARMOR PLATE &	CERAMOCS ARE	DULY FUSED
	3) 2 WRAPS OF CARBON	FIBER CLOTHS	OVER PLATE

Properties

Hardness Harder than any modern AP ammunition’s penetrating tungsten carbide core and the armour breaks the bullet into Dust.
Toughness Spreads the energy of the hit and distributes it over a larger area thus fully neutralizing the impact.
Versatile Can also be produced in complex shapes and forms to be used for a variety of applications.
Fracture toughness The increase in toughness is due to phase transformation of reinforcement from tetragonal to monoclinic crystal form.
Weldability As the Zuper MMC is HIP onto the base plate, it can be easily welded with any suitable materials

Durability

– Can withstand even AR-15 rounds easily.
– Best protection ever with ultra-durable attributes.

Lightness With very low density, it is the lightweight armour material in its performance category. Lightest material that can be welded to any steel body.